The effect of specimen and load conditions, load level as well as residual stress patterns on the validity of the threeparameter. Residual stress induced by machining of steel the specimen and the method of measurement of residual stress are shown in table 1 and machining conditions are shown in table 2. By virtue of the outcomes from the residual stressfree specimen, fatigue crack closure characteristics are decided in residual stress fields on. K eff, due to residual stress induced crack closure, this acts to limit the exposure of the cracktip to the full applied. Process induced residual stress in fibrereinforced thermoset polymermatrix composites was analysed using a unit cell model and the finite element method, with the consideration of chemical shrinkage of the epoxy resin and thermal cooling contraction of the whole fibre and resin system. In general, compressive residual stress in the surface of a component is beneficial. Residual stress shrinkage prediction method concept. Residual stress induced crack tip constraint sciencedirect.
The approach proposed in bs 7910 combines global relaxation of residual stress q m under high mechanical load with local enhancement of crack tip driving force through the adoption of a simplified primarysecondary stress interaction factor. For engineering assessments it is common to utilize a calculation procedure sometimes called the crack face pressure method. It accounts for the stress developed while the material cools under pressure in the mold. A combined effect of mechanical stresses by the applied load and residual stress on the crack tip constraint is. Processinduced residual stress in fibrereinforced thermoset polymermatrix composites was analysed using a unit cell model and the finite element method, with the consideration of chemical shrinkage of the epoxy resin and thermal cooling contraction of the whole fibre and resin system. Residual stress and its role in failure iopscience.
A description of the compliance method for measuring residual stress. The crack length of specimens with compressive residual stress is shorter. Residual stresses were induced in the other half of the specimens via a thermal loading technique, with the residual stress distribution induced before the introduction of the crack. The fourbubble failure criterion does not indicate whether a fatigue crack initiated on the fillet surface can propagate through or arrest in the compressive residual stress zone induced by the rolling process. The constraint parameter r introduced by the authors can be used to rank the crack tip constraint induced by the biaxial residual stresses. This can often be achieved by using residual stresses. I have examined the final electronic copy of this dissertation for form and content and recommend that it be accepted in partial fulfillment of the requirements for the degree of doctor of philosophy, with a major in engineering science. Most recently, the residual stress induced crack tip constraint has been investigated by liu et al. Analytical modeling and applications of residual stresses. Modified pathindependent jintegral and cracktip constraints were calculated for each model, using computer software developed for the postprocessing of the finite element results obtained through abaqus analyses, with and without residual stresses. Modified pathindependent jintegral and crack tip constraints were calculated for each model, using computer software developed for the postprocessing of the finite element results obtained through abaqus analyses, with and without residual stresses. Effects of thermal gradient and residual stresses on thermal.
In terms of the stress intensity factor, the stress very near to the crack tip can be approximated as. Not about measuring residual stress but about calculating ki in a dented pipe. In welded components, cracked specimens may suffer from residual stresses and the residual stresses will influence the crack tip stress field. Residual stress effects on fatigue life via the stress. The external load and crack tip geometry constraint in the model are controlled by a remote boundary condition, which is a function of k and t stress. It has been shown that the crack tip stress eld is strongly in uenced by the residual stresses and a new parameter,r, is proposed to characterize the residual stress induced crack tip constraint. Effects of residual stresses on cracktip constraints. The external load and crack tip geometry constraint in the model are controlled by. The investigations are performed on compact specimens made of 10mnmoni55 highductility bainitic steel with a computerized xray diffractometer. In toughened glass, compressive stresses are induced on the surface of the glass, balanced by tensile stresses in the body of the glass. To break them apart, we simply pull on the two of them at the ends and they split at the junction. Effect of plastic prestrain on the crack tip constraint of.
The effects of residual stress magnitude on crack driving forces and crack tip constraint are also studied. The tip of a blunted crack is regarded as a stress concentrator of a special kind. By combining the ctod crack tip opening displacement and qstress odowd and shih. Crack tip constraints in a weldment and their effect on ductile crack growth zhiliang zhang and erling ostby norwegian university of science and technology ntnu and sintef materials and chemistry esis tc1 autumn meeting, 56 december 2012, freiburg. Effect of residual stresses on the cracktip constraint in. Effect of welding residual stresses on crack opening. However, crack tip constraint r elevated with the increase of residual stress. Regarding residual stress arguments, simple models such as dugdales strip model 10 have been developed to explain the evolution of crackopening stress. The entire residual stress field, throughout the cross section of a component is evaluated. The residual stress shrinkage prediction model has been formulated assuming linear thermoviscoelastic material behavior. Weld induced longitudinal residual stress profile can be obtained through sintap procedure, fea or experimental analysis. The stress near the crack tip, is dependent on the nominal applied stress, and a correction factor, which depends on the geometry of the specimen, and is inversely dependent on the radial distance from the crack tip.
Due to the residual compressive stress on the surface, toughened glass is more resistant to cracks, but shatter into small shards when the outer surface is broken. The thermal insulation of a crack was found to have a great impact on the fracture parameters hutchinson and lu, 1995. In this method, rather than calculate shrinkage strain we directly calculate a residual stress distribution for each element. Effect of residual stresses on ductile crack growth in. It has been shown that the crack tip stress field is strongly influenced by the residual stresses and a new parameter, r, is proposed to characterize the residual stress induced crack tip constraint. Abstract a relationship between crack tip constraints of specimens and those defined by the hutchinsonricerosengren hrr solution in the plane strain case has been derived from the corrected stressstrain field of anderson 1989, by taking account of losses in triaxiality of specimens. Residual stress induced crack tip constraint residual stress induced crack tip constraint liu, j zhang, z. Residual stressinduced constraint ctodqr formulation in welded components, cracked specimens may suffer from residual stresses and the residual stresses will in.
A new constraint parameter r is proposed to characterize the residual stress induced crack tip constraint and a threeparameter approach ctodqr has been suggested to describe the crack tip stress field. Numerical simulation on residual stress generation in the. However, limited literatures have studied the combined effects of prestrain history and strength mismatched effect on welded joint specimens. Residual stresses and their effects on fatigue resistance to improve fatigue resistance we should try to avoid tensile mean stress and have compressive mean stress. The r value decreases with the increase in the applied jintegral. Wagner1 1institute of materials science and engineering, clausthal university of technology. Recently, the effect of residual stress on the crack tip stress field has been studied by liu et al.
For engineering assessments it is common to utilize a calculation procedure sometimes called the crackface pressure method. How does compressive residual stress increase fatigue life. Recently, the effect of residual stress on the crack tip stress. Lets keep it really simple with a basic examplethink about those oneuse disposable chopsticks that one gets at an asian restaurant.
Effects of processing residual stresses on fatigue crack. Defect assessment of welded specimen considering weld. To evaluate the effect of residual stresses on rail integrity, an analysis technique was sought that could quantify the effect of these stresses on web crack propagation. The constraint parameter r is defined to characterize the residual stress induced crack tip constraint. Even under purely compressive farfield loading, fatigue cracks can initiate and propagate. A very nice use of measurements made in situ during fatigue testing in order to examine residual stress effects on fatigue crack growth. Results show that the residual stresses slightly reduced the ductile crack growth resistance. For three different cases, crack length and residual stress intensity factor sif are calculated and its. Only in case b do the residual stresses affect the stress intensity range. This residual stress profile can be fitted with the trapezoidal residual stress profile available in sintap. Combined effect of prestrain history and strength mismatch on. The role of residual stresses and straininduced martensite in delayed cracking of metastable austenitic stainless steels was studied by means of swift cup tests, measurement of residual stresses by xray diffraction and ring slitting, and martensite content determination. Measurement of swellinginduced residual stress in ion.
Handbook of residual stress and deformation of steel. Determination of k and cod in residual stress fields the stress intensity factor and crack opening displacement for a crack in a weld residual stress field can be determined in more than one way. A crack opening residual stress field, similar to a longitudinal residual stress field in butt welded plates, is introduced into the. Assessing the effects of riveting induced residual stresses. The crack tip opening displacement ctod and constraint parameter r were calculated for different specimens and residual stresses.
The distribution of compressive residual stresses near the crack tip is established after its blunting under the conditions of plastic deformation. Stress triaxiality constraint and crack tip parameters. The stresses measured in this work were several gpa in magnitude. Although residual stresses affect only the mean stress, or stress ratio, in fatigue, these have been shown to influence crack initiation, propagation, and closure e. Residual stresses are in equilibrium within a part, without any external load. Most recently, the residual stressinduced cracktip constraint has been investigated by liu et al. Includes qualitative and theoretical descriptions, actual experimental examples, and comparisons with other methods. Residual stress induced crack tip constraint request pdf. To compare analytical computations with results of experiments, the initial residual stress field, indicated in fig.
The evolution of cracktip stresses during a fatigue overload. K vs k max plot for al 7475 t7351 alloy tested in the lt orientation for two crack growth rates sadanada et al 1999. Measuring residual stress and the resulting stress intensity. Nevertheless, there must be some sort of mechanism or property of the material that prevents such a crack from propagating. The characterization of the residual stress field is performed by the use of the crack compliance method ccm, which is a destructive method. This effect results in a temperature discontinuity across crack faces and a complex temperature distribution very near the crack tip.
Results also show that the r value decreases with the increase in the external load. These assume that cracktip plasticity occurs in thin strips, with cracktip plastic displacements and crack advance calculated stepwise by considering the region broken down into. Test temperatures ranged from 196c to room temperature, in order to provoke a range of behaviour from fully brittle to fully ductile. R is chosen to characterize crack tip constraint induced by the residual stress. Reynolds, ap, evaluation of residual stresses during fatigue test in an fsw joint, strain, 442, p. Residual stress induced constraint ctodqr formulation. Residual stresses at a blunted crack tip springerlink.
The maximum region of residual stress in the crack tip was obtained by numerical simulations which calculated the effect of notch radius and penetrated stress. Numerous surveys have been conducted by various organizations in recent years. When the elements around the crack tip are generated in abaqus. The origin of the compressive biaxial stress is radiationinduced swelling constrained by the undamaged substrate. Residual stress induced crack tip constraint, engineering. Crack tip constraints in a weldment and their effect on. Residual stress induced by machining of steel the specimen and the method of measurement of residual stress are shown in table 1 and machining conditions are shown in table 2 as a 1, b 1, c 1. It has been shown that the crack tip stress eld is strongly in uenced by the residual stresses and a new parameter,r, is proposed to characterize the. The remodelled crank shaft shows that the residual stress is less when compared with conventional crankshaft. The effects of residual stress magnitude on crack driving forces and cracktip constraint are also studied. In this study, the objectives of the investigation are twofold.747 1416 1628 180 755 594 106 209 355 1238 932 743 1313 1429 1041 759 1254 627 55 776 303 69 124 1678 1373 749 1242 143 122 1326 897 169 311 39 231 270 1392 483